500mm Wide Tape Casting Coater with Optional Doctor Blade or Slot Die Head
MSK-AFA-W500-AL is a 500mm-wide 1000mm-long tape casting flat-bed film coater with a 120°C heating vacuum chuck. The system includes a 500mm-wide doctor-blade film applicator. It is designed for prototyping medium size thin film coating for different applications, such as membranes, batteries, solar cells, etc.
SPECIFICATIONS:
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Power
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208-240VAC, single phase, 50/60 Hz
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2000W (heating bed)
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120-240VAC, single phase, 50/60Hz
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80W (24VDC power adapter) (non-heating bed)
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Control Panel
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Touchscreen control panel for the settings of coating speed, distance, temperature, and vacuum.
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Travel speed: 500 - 5000 mm/min
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Travel distance: 1 - 1000 mm
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Vacuum chuck temperature: 120ºC
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PID temperature control with an accuracy of ±1°C
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Heating Vacuum Chuck
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Aluminum alloy flat vacuum chuck
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Flatness: ±5 µm
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Vacuum chuck: L1100 ×W 550 mm
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Vacuum area: L1000 × W500 mm
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Effective coating area: L1000 × W500 mm
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Max. heating temperature: 120°C
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Coating Thickness
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Max. Area: 1000mm (L) x 350mm (W)
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Max Thickness: 500 microns with accuracy +/- 10 microns
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Note: Film thickness accuracy is strongly dependent on Slurry Viscosity. Slurry quality is very important for film quality.
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Doctor Blade Film Applicator
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Stainless steel structure with 4 guiding wheels
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Slurry guiding plate for even distribution of slurry.
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500 mm coating width.
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Wet film thickness between 0 - 5000 microns.
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The two digital micrometers, 0-12.7 mm, ±5 µm
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Slot-die Film Applicator (optional)
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Stainless steel structure with 4 guiding wheels
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Contactless coating for thin films
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500mm coating width
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2 sets of stainless steel shims: 0.2mm, 0.3mm, and 0.4mm
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The two digital micrometers, 0-12.7 mm, ±5 µm
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Vacuum Pump (Optional)
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120 L/min oilless vacuum pump
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Ø8mm OD gas tube
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Top heating cover option (optional)
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IR light heating cover is available upon request at the extra cost ( click Pic left to see details)
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Digital temperature controller is built in ( single point control)
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Max. working temperature: 120oC
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Power: 220VAC +/- 10%, 50/60Hz, 2500W
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Application Notes
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Pic.1 and 2 show coated cathode and anode for Li-Ion batteries. Please click here to see how to
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It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
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May need a vacuum mixer to remove air bubbles inside slurry to make uniform coatings (Click Pic.4 )
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You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
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You may need a Dry oven to dry the films and remove the binder after coating. (Click Pic.6 for detail.)
 Pic. 4  Pic.5
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Compliance
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CE certified
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NRTL or CSA certification is available upon request at an extra cost. (based on UL61010/SPE-1000 regulation).
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Tel : +86-592-3926659
Email : gilia@inthelaboratory.com
IPv6 network supported 