120C Heated Doctor Blade Tape Casting Sheet Coater 350 mm Width
MSK-AFA-L1000 is a 350mm width and 1100mm long tape casting coater with a heat-able bottom vacuum chuck up to 120°C and a micrometer adjustable applicator. It is designed for producing long thick film and has a unique driving system to produce smooth coating at all types of materials. It is specially designed for coating various electrodes of a cylindrical cell such as the 21700 formats.
SPECIFICATIONS:
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Power
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220V AC +/- 10%, 50/60Hz, single phase
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3100W
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Traverse Speed
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0 - 100mm/sec adjustable. The setting speed is for reference only, roughly as shown (Traverse 300mm):
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Setting (10) Time: 29.04 s Refer speed: 10.33 mm/s
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Setting (20) Time: 19.76 s Refer speed: 15.18 mm/s
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Setting (30) Time: 14.60 s Refer speed: 20.55 mm/s
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Setting (50) Time: 9.62 s Refer speed: 31.19 mm/s
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Setting (100) Time: 6.92 s Refer speed: 43.36 mm/s
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Stroke Length
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Heating Vacuum Platform
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Aluminum alloy flat vacuum chuck with flatness +/- 10 microns
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Vacuum hole diameter ~ 1mm, hole distance = 14.3 mm
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Vacuum chuck Dimensions: 1000mm (L) x 350mm (W) x 25mm (H)
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Effective vacuum area: 930mm (L) ×300mm (W)
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Max. heating temperature: 120°C
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Precision temperature controller with +/- 1ºC accuracy.
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Tip: For drying the coated Li-ion battery electrode sheets (usually 80°C is required), simply set the target temperature in the temp. controller, close the lid, and wait for the slurry to be dried.
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Top heating cover option (optional)
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IR light heating cover is available upon request at the extra cost ( click Pic left to see details)
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Digital temperature controller is built in ( single point control)
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Max. working temperature: 120oC
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Power: 220VAC +/- 10%, 50/60Hz, 2500W
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Vacuum Pump (Optional)
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A vacuum pump is required, but not included
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Please order CE Compliance 120L/min Oilless Vacuum Pump
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(The oilless pump was removed from the standard pack on 02/26/2016)
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Film Applicator
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Built-in pushing bar for using micrometer adjustable applicator
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300 mm width Applicator with micrometer adjustable head included making coating up to 1000mm(L)
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A hybrid slot die film applicator (250 mm width) is available upon request
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The accuracy of Film thickness: +/- 0.01mm
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9 um Cu foil (BCCF-9u350) and 15 um Al foil (BCAF-15U350) with a width of 350 mm are recommended.
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Coating Area and Thickness
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Max. Area: 1000mm (L) x 350mm (W)
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Max Thickness: 500 microns
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Application Notes
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Pic.1 and 2 show coated cathode and anode for Li-Ion batteries. Please click here to see how to
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It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
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May need a vacuum mixer to remove air bubbles inside slurry to make uniform coatings (Click Pic.4 )
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You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
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You may need a Dry oven to dry the films and remove the binder after coating. (Click Pic.6 for detail.)
Pic. 4 Pic.5
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Compliance
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CE certified
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NRTL or CSA certification is available upon request at the extra cost. (base on UL61010/SPE-1000 regulation).
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