Ultrasonic Sprayer Coater Pyrolysis Unit Machine Equipment With Conveyor

General Specifications

· Overall Dimensions: 1500×1250×1900 mm

· Maximum Coating Area: 500×500 mm

· Motion System: XYZ three-axis servo, programmable for any planar trajectory

· Control Method: PLC-controlled, with LCD touchscreen and physical buttons

· Ultrasonic Spray Head: Standard configuration includes 1 set of TMAX ultrasonic spray head (customizable for multiple heads)

· Application: Ideal for medium-scale production and large-area thin-film fabrication

Overview

The Ultrasonic Precision Spray Coater is designed for enterprises, universities, and research institutes requiring advanced ultrasonic spray technology. The system features a sleek, fully functional structure, including:

· XYZ Three-Axis Servo Motion System (optional R-axis rotation mechanism for the spray head)

· Comprehensive Trajectory Editing System capable of spraying any 2D pattern (rectangle, circle, triangle, or custom curves)

· Compatibility with all TMAX ultrasonic spray heads

· Precision Constant-Flow Syringe Pump + Laminar Flow Gas Pressure Regulation System

· Automatic Conveyor for continuous coating

· Optional Upgrades:

o Ultrasonic dispersion liquid supply system

o Vacuum-adsorbed heated substrate platform

Advantages

4× Efficiency Boost

· Achieves 4× higher material utilization than conventional spray methods, significantly reducing costs.

Nanoscale Film Thickness

· Uniform coatings as thin as tens of nanometers with exceptional consistency.

Pressure-Free Atomization

· Utilizes ultrasonic high-frequency vibration (no compressed air), eliminating substrate damage from high-pressure impact.

Industrial-Grade Servo Motors & Sealed Motion Modules

· XYZ axes equipped with imported servo motors and fully enclosed linear screw modules for:

o Extended lifespan

o 0.01 mm repeat positioning accuracy

Conveyor Integration

· Supports automated continuous spraying.

Technical Specifications

Standard Configuration

· Viscosity & Solid Content:

o Viscosity ≤30 cps

o Suspension solid content ≤20–30%

· Liquid Supply System:

o Precision syringe pump + biotech-grade injector (0.1 μL/min accuracy)

· Dry Film Thickness: 20 nm–100 μm (solution/substrate-dependent)

· Input Voltage: 220 V±10%, 50–60 Hz

· Solution Conversion Rate: ≥95% (multiple times more efficient than traditional two-fluid nozzles)

· Droplet Size (Avg.): 15–45 μm (frequency-dependent; higher frequency = finer droplets)

· Spray Head Frequency: Configurable for 30–200 kHz systems

Optional Upgrades

· Ultrasonic Dispersion Liquid Supply System:

o Continuously agitates nanoparticles during spraying, minimizing sedimentation and enhancing film uniformity.

· Heated Drying Platform:

o Aerospace-grade perforated aluminum or micro-porous ceramic platform with precise 200°C temperature control.

· Vacuum Adsorption Platform:

o Multi-channel vacuum generator with zone-specific control to secure thin-film substrates without deformation.

· Laser Alignment System: For precise spray head positioning.