Industrial Conveyorized Multi-Nozzle Ultrasonic Spray Coating System For Nanoscale Film Deposition
Key Specifications
✔ Proprietary Ultrasonic Nozzle – Adjustable droplet size & spray width
✔ High-Precision Deposition – >95% coating uniformity
✔ Multi-Nozzle Array Support – Scalable for high-speed production
✔ Automated Conveyor System – Continuous substrate feeding
✔ XYZ 3-Axis Servo Motion – Precision trajectory control
✔ Constant-Flow Feeding – 24/7 stable liquid supply
System Overview
A fully automated ultrasonic spray coater with substrate conveyance, supporting wide-spray nozzles and parallel multi-nozzle operation. Features a precision metering pump for uninterrupted production, ideal for high-volume coating of large-area thin films.
Optional: Heated substrate platform for temperature-controlled deposition.
Advantages Over Conventional Spraying
|
Feature |
Ultrasonic Spray |
Traditional Two-Fluid Spray |
|
Material Use |
>85% |
<20% |
|
Uniformity |
>95% |
~70-80% |
|
Precision |
Nanometer-level |
Micron-level |
|
Overspray |
Minimal |
High wastage |
✔ 4× Higher Efficiency – Ultra-low waste, reduced costs
✔ No Clogging – Low maintenance, long nozzle lifespan
✔ Non-Pneumatic – Smooth operation without compressed air
Applications
◉ Solar Energy – Perovskite/organic PV cells, transparent conductive films
◉ Biomedical – Biosensors, drug-eluting coatings
◉ Microelectronics – Wafer photoresist, PCB flux
◉ Optical Coatings – AR films, hydrophobic/thermal layers
◉ Smart Textiles – Waterproof, antimicrobial treatments
Advanced Features
· Touchscreen HMI – Intuitive control & real-time monitoring
· High-Precision Valves – Imported regulators for stable flow
· Built-In Exhaust – Fume extraction for clean operation
· Anti-Sedimentation – Optional ultrasonic dispersion for suspensions
· Auto-Cleaning – Nozzle maintenance after each cycle
Why Choose This System?
`Production-Ready – Scalable for R&D or full-scale manufacturing`Cost-Efficient – Saves material, energy, and labor
`Versatile – Handles nano/micro coatings on diverse substrates









Tel : +86-592-3926659
Email : gilia@inthelaboratory.com











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