Tel : +86-592-3926659
Email : gilia@inthelaboratory.com
Nano Ultrasonic Spray Coating System For Thin Film Deposition Of Solar/Fuel Cells
The CF01 is a cost-effective ultrasonic spraying platform designed for seamless integration with existing production lines.
System Composition
|
Component |
Description |
|
Ultrasonic Nozzle |
Precision atomization with spray-forming capabilities. |
|
Control Housing |
Centralized system management and parameter adjustment. |
|
Liquid Delivery Systems |
Configurable options for diverse fluid handling requirements. |
Key Benefits
· Material Savings: Reduces coating material usage by 75% vs. traditional high-pressure spray.
· Process Control: Enables ±1% thickness tolerance for ultra-thin films (nanometer to micron-level).
· Uniform Coating: Achieves <5% thickness variation across substrates.
· Broad Compatibility: Supports 2-200mm spray patterns (nozzle-configurable).
Technical Specifications
|
Parameter |
Specification |
Notes |
|
Dimensions |
53 × 56 × 85 mm (L×W×H) |
Compact footprint |
|
Spray Coverage |
200 × 200 mm (standard) |
Customizable upon request |
|
Power Supply |
120V/220V ±10%, 50-60Hz |
Global voltage compatibility |
|
Control System |
Windows-based PC interface |
Includes dedicated software |
|
Certifications |
CE, FDA |
Compliant for medical/industrial use |
INDUSTRY APPLICATIONS
Table 1: Energy Sector
|
Application |
Key Feature |
|
Fuel Cells |
Proton exchange membrane coating |
|
Thin-Film Solar Cells |
Transparent conductive oxide (TCO) deposition |
|
Silicon Solar Cells |
Anti-reflective layer spraying |
Table 2: Electronics & Glass
|
Category |
Use Case |
|
Electronics |
Photoresist patterning, semiconductor passivation |
|
Glass |
Smart glass (electrochromic), AR coatings for lenses |
Table 3: Nanotechnology
|
Material |
Coating Method |
|
Graphene |
Ultrasonic suspension deposition |
|
Carbon Nanotubes |
Aligned CNT arrays for flexible electronics |
OPERATIONAL FEATURES
· Trigger-Signal Activation: Single-command operation for automated production lines.
· Self-Cleaning Nozzle: Patented ultrasonic vibration prevents clogging (0.1mm orifice support).
· Substrate-Safe: <10m/s droplet velocity (gentle for fragile materials like PET films).
· Heating/Vacuum Option: Integrated thermal plate (RT-300°C) for rapid solvent evaporation.
IPv6 network supported 