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1200 to 1700℃ High Temp Ceramic Bogie Hearth Electric Resistance Sintering Furnace
Introduction
GWL-STCY Series 1200℃ to 1700℃ High-temperature Ceramic Bogie Hearth Electric Resistance Furnace is widely applicable for sintering glass materials, ceramics, sintering for kinds of ceramics, the heating treatment for metals, and heat treatment of the new materials and composite materials, chemicals, refractory materials, development of new materials and other fields.
Ceramic bogie hearth electric resistance furnace is welded by steel and profiled steel. The furnace chamber is ceramic fiber and high-quality electric resistance wire, silicon carbide, which can save 80% energy-saving than refractory bricks kiln chamber. Shuttle kiln is mainly used for annealing, normalizing and stress relieving of bars and tubes, forgings, large weldments, and castings.
Standard features
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The furnace chamber size can be customized, large and small size all customizes as customers request
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The furnace door and furnace bottom side are integrated, electric control furnace door, the motor drive reducer drives the loading platform passes in and out, and the limited bit switch is installed
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Loading Platform Capacity 100Kg to 10Ton (Can be modified)
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Maximum using temperature 1700℃
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Good working performance, nice outlook, less consumption and convenient to move
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The programmable automatic temperature control system
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Communication software with USB cable to the computer (optional)
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Temperature control accuracy can reach to maximum ±1°C(Multi-Surface heating)
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Imports of refractory material, good insulation properties, high-temperature resistance, heat shock resistance
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Temperature controller: PID microcomputer control, automatic constant temperature, rapid temperature compensation.
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Touch Screen Control
Specification
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Item |
1200℃ Type |
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Model |
GWL-STCY |
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Power Supply AC |
Three-phase 380V |
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Furnace Chamber Dimensions (mm) |
Depth × Width × Height: 2000×1000×1000 |
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Heating Element Installation Position |
Evenly distributed on both sides and bottom of the furnace chamber |
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Temperature Control Accuracy |
±1℃ (Integrated circuit control, no overshoot) |
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Furnace Temperature Uniformity |
±5℃ (No-load) |
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Temperature Measuring Element |
Type K thermocouple, measuring range 0–1200℃ |
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Heating Rate |
Adjustable freely; range: max. 15℃/min, min. 1℃/h |
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Heating Element |
High-temperature alloy resistance wire |
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Furnace Body |
CNC machined, polished, ground, pickled, phosphated, plastic powder coated and high-temperature baked. Antioxidant, acid/alkali resistant, corrosion resistant, high temperature resistant, easy to clean, attractive appearance |
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Furnace Body Structure |
Air-cooled double-layer structure with directional baffles for full cold-air circulation, cooling conductor tabs and preventing high-temperature oxidation |
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Sealing (Furnace Mouth & Charging Table) |
Step cross sealing; refractory with angled surfaces, sealing gap reduces as charging table closes |
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Charging Table Load Capacity |
500 Kg |
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Charging Table Movement |
Motor-driven in/out |
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Refractory Material |
Vacuum-formed alumina lightweight lining; furnace mouth & bottom use lightweight hollow sphere alumina plates (high temp resistance, low heat storage, thermal shock resistant) |
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Insulation Material |
Three layers: aluminum silicate fiber board, alumina fiber board, polycrystalline alumina fiber board |
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Shell Surface Temperature |
<45℃ under long-term continuous operation |
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Protection |
Integrated control module, dual-circuit control & protection: overshoot, over-temperature, thermocouple break, phase loss, over-voltage, over-current, current feedback, soft start, etc. |
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Control |
Closed-loop SCR module phase-shift trigger control; constant voltage/current/power; inner current loop + outer voltage loop for current limiting, stable output and heater protection |
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Display Parameters |
Temperature, segment number, segment time, remaining time, output power %, voltage, current, etc. |
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Buttons |
Premium buttons (life >100,000 cycles) with LED indicators |
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Temperature Curve Setting |
Intelligent controller with standard PID, APID, MPT; auto-tuning, self-learning, 30-segment programmable; ramp/hold, cycle, run, hold, stop; editable during operation |
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Touch Screen |
Touch screen for curve setting; stores historical curves and data reports |
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Agitator Fan |
Metal agitation fan, auto-start by PLC and temperature segments |
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Multi-Curve Input |
30-segment total; 1×30, 2×14, 3×9, 5×5 segments; multiple curves storable and selectable |
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Standard Accessories |
2 heating elements, 2 sets of tools, 1 crucible tong, 1 pair of high-temperature gloves |
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Warranty |
1-year free warranty; heating elements not covered (free replacement if naturally defective within 3 months) |
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Notes |
1. Recommended heating/cooling rate: 10–20℃/min (too fast shortens heater life) 2. No vacuum seal; do NOT feed flammable/explosive gases 3. Minor chamber cracks are normal; repairable with alumina coating 4. Avoid corrosive gases; inform in advance for S, Na etc. for special treatment 5. No high-temperature liquid spill on floor; use pallet or alumina powder 6. Install in well-ventilated, dry area |
IPv6 network supported 